Shift Charge Engineer – Cryogenic and Fractionation | Genser Energy | Prestea

Job Description

Shift Charge Engineer – Cryogenic and Fractionation

Subsidiary: Genser Energy Ghana Limited (GEGL)
Division / Department: Midstream (MID) / Prestea Gas Processing & Conditioning Plant (PGCP)
Location: Prestea, Western Region, Ghana
Reports to: Operations Superintendent
Designation Level: Sectional Head

OBJECTIVE: Responsible for processing will be responsible for maintaining the safe, reliable, and efficient operations of the gas conditioning plant by optimizing diverse processes to facilitate the proper production of natural gas liquids while ensuring the highest standards of safety, environmental responsibility, and operational efficiency.

Position must be filled by Chemical, Process, Petrochemical or Petroleum Engineers.

KEY RESPONSIBILITIES:

OPERATIONS & MAINTENANCE (OM)
• Assist the Operations Superintendent with the resolution of technical and operational issues:
o Investigation of operational incidents and development of corrective and preventive actions.
o Ensure that all issues and incidents are reported, investigated, and documented.
o Log all relevant information into the CMMS.
• Monitor and control the gas processing plant via the DCS (Distributed Control System):
o Ensure optimal operation of fractionation columns, cryogenic heat exchangers, compressors, and reboilers.
o Adjust control parameters such as temperature, pressure, and flow rates to maintain separation efficiency.
• Respond to alarms, troubleshoot deviations, and make process adjustments as needed.
• Ensure the proper functioning of the cryogenic fractionation system:
o Monitor reflux ratios, column pressure, and tray performance in demethanizers, deethanizers, depropanizer and debutanizers.
o Optimize cryogenic heat exchanger performance and troubleshoot cold box issues.
• Coordinate plant startup, shutdown, and emergency shutdown (ESD) procedures:
o Execute planned shutdowns for maintenance or process upsets.
o Perform depressurization, nitrogen purging, and de-inventorying of process lines.
o Ensure safe plant ramp-up following downtime.
• Perform control room operations with regards to switching and isolation processes.
• Conduct routine field rounds and inspections of rotating and static equipment:
o Check for abnormal vibrations, temperature fluctuations, and pressure drops.
o Monitor performance of cryogenic pumps, compressors, and turbo expanders.
• Assist in compressor performance monitoring and troubleshooting:
o Ensure proper anti-surge control settings.
o Analyze compressor efficiency and energy consumption trends.
• Support and comply with all process safety management and risk management plan practices (EIS, PSM, MOC, etc.):
o Keep plant hazard analysis current and display thorough knowledge of possible hazards and associated safeguards.
o Maintain required regulatory documentation.
o Work to achieve our goal of “Zero Accidents”.
• Support the Reliability Team in implementing predictive and preventive maintenance strategies:
o Utilize vibration analysis, infrared thermography, and oil condition monitoring.
o Assist in turnaround planning and execution.
• Maintain an accurate record of process data, equipment performance, and maintenance activities.
• Participate in hazard and risk assessments, including HAZOP (Hazard and Operability) reviews.
• Follow Process Safety Management (PSM), Management of Change (MOC), and Emergency Incident System (EIS) protocols.
• Maintain proper flare system operation and optimize flare minimization strategies.
• Perform equipment isolations and Lock-Out/Tag-Out (LOTO) for maintenance activities.
• Execute gas leak detection and monitoring of VOC emissions to ensure compliance.
• For all activities that require a permit to work, prepare the supporting documentation.
• Maintain accurate operational logs, process trends, and shift handover reports.
• Assist in root cause analysis (RCA) for equipment failures or process deviations.
• Ensure all incidents, near misses, and process upsets are properly logged and investigated.

PROCUREMENT & LOGISTICS
• Assist the Operations Superintendent in providing the necessary input and specifications for all Purchase & Service Order Agreements related to operations consumables.
• Assist the Operations Superintendent in planning and securing the acquisition of materials and services required for the operation of the facility.

ORGANIZATIONAL DEVELOPMENT
• Propose training and development program for staff in line with technical and business needs.
• Carry out performance appraisals and development plans with subordinate staff.
• Coordinate the rotational schedule (on and off duty) of subordinate staff.

QUALIFICATIONS:
• Bachelor’s degree in Chemical, Process, Petrochemical or Petroleum Engineering is mandatory (or any related field).
• Multicultural experience is a plus.

KNOWLEDGE & EXPERIENCE:
• A minimum of 4+ years of experience in midstream and downstream management, distribution, and operations.

• Prior experience in gas operations.

• Familiarity with regulatory requirements for operating plants, including Process Safety Management, OSHA regulations, EPA regulations, EEOC guidelines, and other federal and local requirements.

• Familiarity with Instrumentation and Industrial Automation, Supervision Systems (SCADA and HMI), PLC-PAC programming, and industrial networks.

COMPETENCIES:
• Proactivity: Ability to define complex technical problems and develop a range of solutions in differing situations.
• Ability to manage technical issues in a continually changing business environment.
• Flexibility: Ability to operate flexible work practices to achieve optimum results.
• Good Communications: Consistently communicate. Be a good listener and negotiator.
• Work Diligently: Manage multiple projects and deliver in a timely manner.
• Training and Development: Accountable for self-development, training, and development of subordinates.
• Optimization: Navigate complexities and uncertainties, and drive efficiency by use of technology.
• Organizational Skills: Excellent planning, organizational and time management skills, and ability to coordinate activities across a wide range of disciplines.